BATCH foam machines are used to produce flexible PU foam blocks with one block at a time process. These are meant for relatively low production.
Capacity upto 30 to 40 blocks per 8 hour
Density 10 to 32
PROCESS
This model gives the foamer the advantage of accuretely metering the two main chemicals i.e. Polyol & TDI. This increase the consistency in production and makes the operation very easy.
The quantities of P & T may be entered in kilograms directly on the control panel.
STANDARD EQUIPMENT
Main machine fitted with mixing tank, 100 ltr TDI pouring tanks & Polyol pouring tunnel.
Mixing motor 10HP with AC frequency drive.
Mold for foam block made by MS pipe & covered with aluminum sheets on sides & wooden board on bottom.
Track lines on which the main machine frame can slide in & out of the mold.
Polyol jacketed tank with motorized stirer, capacity 1500 L
TDI jacketed tank capacity 1000L
Complete pumps + pipeline for metering of polyol & TDI with essential valves.
Water flushing tank of 500 ltr with pump & pipeline.
Air compressor 2HP with 160 Ltr air tank.
Control panel with digital counters for polyol+TDI and buttons for mixing, TDI pouring & flushing.
Quantity of chemical can be set directly in kilograms on the counters